Well I have been pretty busy recently and haven't had much time to post. Here is a quick summary.
I have built up an FZR engine partly with bits that Bil gave me and partly from the engine that I got that had been in the water at some stage.
As on most engines the crankcases are matched so I went with Bils cases and the cylinder head from the watered bike - the valves all sealed OK and it seemed much younger. The cams came from Bils stuff, as the water ones were rusty!
I replaced the plain bearings on the crankshaft and the cylinder rubber seals and I am now up finishing the clutch cover and sealing it up so I can add oil and get it off the bench.
The RG has broken another thrust washer in piston NR.2 the damage is significant although I haven't even got as far as lifting the cylinder head yet! I am leaning towards getting the cranks setup with the thrust spacers at the big end to avoid this issue again. Have been in contact with a guy in Lyon who rebuilds cranks and used to mechanic for a guy who raced RG's.
I have an old KZ750 Kawasaki in the workshop that needs starting - doing this for a guy at the gym, so I will be posting some of the photos from that build.
The biggest news I have is that I am back at school, doing a CAP in bike mechanics! Every other week in Paris! I travel up on a Sunday and back on Friday. The level is quite low, but I need a minimum qualification in order to start my company up next year. So far results are great
I have built up an FZR engine partly with bits that Bil gave me and partly from the engine that I got that had been in the water at some stage.
As on most engines the crankcases are matched so I went with Bils cases and the cylinder head from the watered bike - the valves all sealed OK and it seemed much younger. The cams came from Bils stuff, as the water ones were rusty!
I replaced the plain bearings on the crankshaft and the cylinder rubber seals and I am now up finishing the clutch cover and sealing it up so I can add oil and get it off the bench.
The RG has broken another thrust washer in piston NR.2 the damage is significant although I haven't even got as far as lifting the cylinder head yet! I am leaning towards getting the cranks setup with the thrust spacers at the big end to avoid this issue again. Have been in contact with a guy in Lyon who rebuilds cranks and used to mechanic for a guy who raced RG's.
I have an old KZ750 Kawasaki in the workshop that needs starting - doing this for a guy at the gym, so I will be posting some of the photos from that build.
The biggest news I have is that I am back at school, doing a CAP in bike mechanics! Every other week in Paris! I travel up on a Sunday and back on Friday. The level is quite low, but I need a minimum qualification in order to start my company up next year. So far results are great
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